Servo electric screw press comprehensive transformation plan released! One of the important aspects of intelligent manufacturing transformation in forging plants is the introduction of innovative technology applications. Here are some suggested retrofits:

Servo electric screw press: The traditional hydraulic press has many transmission chains, high cost, large energy consumption and other problems. Consider transforming the traditional hydraulic screw press into a servo electric screw press. Servo electric screw press has the advantages of fast response speed, high precision, energy saving and environmental protection, which can improve production efficiency and quality.

Introduction of smart sensors: Smart sensors can monitor pressure, temperature, vibration and other parameters in real time, and transmit data to the cloud platform through Internet of Things technology. In this way, the real-time monitoring and predictive maintenance of equipment operating status can be realized, and the reliability and operation efficiency of equipment can be improved.

Data analysis and optimization: Through the analysis and optimization of the collected data, the intelligent control and optimization of the production process can be realized. For example, through data analysis can determine the best forging parameters, improve product quality; At the same time, production planning can be optimized to improve production efficiency and resource utilization.

Automated logistics system: The introduction of automated logistics system can realize the automatic supply of materials, automatic collection and packaging of finished products. This can reduce labor costs, improve production efficiency, and optimize the material flow path, reduce the material waiting time, thereby improving the overall production efficiency.

Manufacturing Execution System (MES) : The introduction of MES system can realize the comprehensive monitoring and management of the production process. MES system can integrate production planning, material management, equipment management and other functions, provide real-time production data and key performance indicators, help enterprises to schedule and make production decisions, improve production efficiency and quality control level.

When carrying out intelligent manufacturing transformation, it is necessary to comprehensively consider the actual situation and needs of the enterprise to ensure the feasibility and economic benefits of the technology. In addition, it is also necessary to pay attention to personnel training and organizational changes to ensure that the transformation process goes smoothly and achieves the desired results.