In the forging industry, the selection of high energy efficiency forging equipment is crucial to improve production efficiency, reduce energy consumption, and ensure product quality. Especially in the selection of forging press, it is necessary to pay attention to whether the impact energy is enough to avoid damage to the forging. This paper will discuss how to select the right equipment and avoid the bad effect on the forging due to the lack of energy from the perspective of selecting the high energy efficiency forging equipment and ensuring its impact energy.
First, understand the needs of enterprises Before choosing forging equipment, we first need to understand the forging needs of enterprises. Including forging material, shape, size, process requirements and expected production capacity. According to these requirements, the required strike force and strike frequency range are determined to provide a basis for subsequent selection.
Second, considering the energy efficiency performance of the equipment, choosing high energy efficiency forging equipment can effectively reduce energy consumption and reduce production costs. You can pay attention to the following aspects of the equipment: Power utilization: Select equipment that can make full use of electrical energy into mechanical energy to improve the energy efficiency of the equipment. Rotary system: Consider the choice of forging equipment with energy recovery technology, the inertial energy recovery and utilization, reduce energy waste. Hydraulic system: Choose a hydraulic system with high efficiency and low energy consumption to reduce energy consumption.
3. Ensure that the equipment's impact energy meets the requirements. Accurately calculate the impact energy: according to factors such as forging requirements and material characteristics, accurately calculate the required impact energy range. Simulation analysis and other methods can be used to verify the calculation results to ensure accuracy. Equipment parameter matching: In the selection of forging press, it is necessary to select the appropriate equipment parameters according to the calculated impact energy range, including stroke, mass, speed, etc. Ensure that the equipment has the required impact power. Test verification: After selecting the equipment, the impact energy test is carried out to ensure that the actual impact energy is consistent with the design value. If there is any difference, adjust the device or evaluate whether the performance of the device meets the requirements.
In addition to high energy efficiency and meeting the impact energy requirements, we should also pay attention to the stability and reliability of the equipment. This is mainly reflected in the structural design of the equipment, material selection, manufacturing process and so on. Stable and reliable equipment can provide long-term stable production results, reduce the failure rate and maintenance costs.
When selecting a high energy efficiency forging press, it is necessary to fully understand the needs of the enterprise, consider the energy efficiency performance of the equipment, and ensure that the impact energy meets the requirements. Pay attention to the stability and reliability of the equipment, select the equipment that has been comprehensively evaluated and tested. Through scientific selection and reasonable use, it will be able to improve production efficiency, reduce energy consumption, effectively avoid damage to forgings due to insufficient energy, and improve product quality and competitiveness.