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Understand the damage caused by insufficient energy of forging press

In modern manufacturing, forging is an important process for machining various metal parts and components. In the forging process, the energy of forging press is a key parameter, which directly affects the quality and performance of forging parts. If the forging press energy is insufficient, it will bring a series of serious harm to the forging.

First of all, the lack of energy of the forging press will cause the shape of the forging to be inaccurate. In the forging process, the appropriate forging press energy can make the material sufficiently rheological and fill the mold, so as to obtain accurate shape and size. However, if the forging press energy is insufficient, it will lead to the shape deviation, internal defects and unqualified size of the forging, affecting its normal use.

Secondly, the lack of energy of the forging press may also cause problems in the organization and performance of the forging. In the forging process, the energy of forging press plays an important role in the plastic deformation and crystallization behavior of materials. If the striking energy is insufficient, the plastic deformation in the forging process will be limited, resulting in problems such as uneven crystalline structure of the forging, coarse grain size and internal stress concentration, which will reduce the strength and durability of the forging.

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In addition, the lack of energy of the forging press may also cause cracks and damage to the forging. In the forging process, the appropriate forging press energy can make the material flow and stretch uniformly during the deformation process, thereby reducing the stress and strain concentration of the material and reducing the fracture risk of the material. However, if the forging press energy is insufficient, it will cause the material to bear too much local stress, which is easy to cause cracks and damage on the surface and inside of the forging, and then affect the integrity and reliability of the forging. In order to avoid the above problems, it is very important to improve the forging efficiency and ensure the quality of forging parts.

First of all, we can choose energetic forging equipment to ensure sufficient forging press energy. Secondly, the forging process is designed reasonably, and the forging process is optimized through accurate temperature control and deformation parameter adjustment to achieve accurate shape and high-quality structure of the forging. In addition, it is also necessary to strengthen the training and skill upgrading of forging operators to ensure that they can accurately understand and master the impact of forging press energy on forging quality, so as to avoid quality problems caused by improper operation.

In summary, the lack of energy of forging press is harmful to forgings in many aspects, from the inaccurate shape of forging, organizational performance problems to crack damage, etc., will have a significant impact on the quality and reliability of forging. Therefore, in the forging process, we should pay attention to the reasonable choice and control of forging press energy, in order to improve the forging efficiency, ensure the quality of forging, and promote the development and progress of the industry.


 

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