In the forging process, if the press strike energy is insufficient, it may lead to a variety of adverse consequences. This article will explore these consequences in detail and provide corresponding solutions to help forge workers better solve this problem.

First, the possible consequences of insufficient press strike energy:

Product quality decline: in the forging process, the insufficient energy of the press will cause the material to not get sufficient plastic deformation, thus affecting the molding quality of the product. The product may have defects, cracks and other defects, which seriously affect the function and reliability of the product.

Low efficiency: Insufficient press energy will make the forging process difficult, increase operating hours and energy consumption, reduce production efficiency, resulting in production schedule delays and cost increases.

Equipment damage: insufficient press energy will lead to excessive impact load on forging equipment, which may cause damage and failure of equipment in the long run, increasing the cost of equipment maintenance and replacement.

Second, the solution: increase the forging pressure: by increasing the pressure of forging machinery and equipment to solve the problem of insufficient energy of the press.

The following measures can be taken to achieve this:

Increase the working pressure of the hydraulic device, replace the high pressure cylinder and cylinder block, use high pressure oil pump, etc. Improve the forging operation process: By optimizing the forging scheme and improving the forging operation process, the plastic deformation ability of the material is improved, so as to reduce the influence of insufficient energy of the press. It can be adjusted in the selection of forging temperature, heating rate, forging speed, etc. Update forging equipment: For the old press equipment can not meet the forging needs of the situation, should consider updating forging equipment. The introduction of advanced forging equipment, improve the stability and reliability of the equipment, improve the forging quality and efficiency.

Enhance the plasticity of the material: select the material with good plasticity for forging, optimize the heat treatment process of the material, improve the deformation performance of the material, in order to reduce the adverse impact of insufficient pressure impact energy on product quality.

Strengthen operation and maintenance management: regular maintenance inspection of forging equipment, timely cleaning and replacement of wear parts, improve the service life and performance stability of forging equipment

Insufficient energy of forging press will bring many negative effects on forging work, but these consequences can be effectively reduced by adopting appropriate solutions. Forging workers should always pay attention to the control of press energy, and closely cooperate with relevant departments and personnel to jointly ensure the improvement of forging quality and efficiency.