In the field of forging, the servo electric screw press has become an indispensable equipment, which takes forging manufacturing to a new level with its advantages of high precision, high pressure and high efficiency. This paper will deeply discuss the working principle, advantages and application scenarios of servo electric screw press, and analyze its effect and advantages in practical application through specific cases.
First, the working principle and advantages of servo electric screw press
Servo electric screw press adopts advanced servo electric technology, through the motor drive screw to achieve pressure application. Its working principle is based on the principle of spiral extrusion mechanics, through the motor to drive the screw rotation, so that the screw produces axial displacement, so as to achieve the pressing of the workpiece. Compared to traditional presses, servo electric screw presses have the following advantages:
High precision: servo electric screw press adopts advanced servo electric technology, which can achieve high precision position and speed control, so as to ensure the pressing accuracy of the workpiece.
High pressure: The servo electric screw press adopts the principle of screw extrusion mechanics, which can achieve high pressure pressing, thereby improving the density and strength of the workpiece.
High efficiency: servo electric screw press has the characteristics of fast response and high efficiency, which can shorten the pressing cycle, improve production efficiency and reduce production costs.
Energy-saving and environmental protection: The servo electric screw press adopts advanced energy-saving technology and modular design, which can reduce energy consumption and reduce exhaust emissions, and meet the requirements of environmental protection policies.
Second, the application scenario of servo electric screw press
Servo electric screw press has a wide range of application scenarios in forging manufacturing, mainly in the following aspects:
Automatic production line: servo electric screw press is suitable for automatic production line, can achieve automatic feeding, pressing and discharging operations, improve production efficiency and quality.
High-precision machining: For some high-precision forgings, such as forgings used in the aerospace field, servo electric screw presses can achieve high-precision pressing to ensure the accuracy and quality of the workpiece.
Large-scale production: servo electric screw press has the characteristics of high efficiency, suitable for large-scale production, can meet the market demand, improve production efficiency, reduce production costs. 3. Specific case analysis
A forging enterprise uses the traditional press to manufacture forging parts, which has some problems such as low pressing precision and slow production efficiency. In order to improve product quality and production efficiency, the company introduced a servo electric screw press. After practical application, it is found that the servo electric screw press has achieved significant improvement in the following aspects:
Pressing accuracy: The high precision control of the servo electric screw press has greatly improved the pressing accuracy of the forging, reduced the scrap rate of the workpiece, and improved product quality.
Production efficiency: The high efficiency characteristics of the servo electric screw press shorten the pressing cycle, improve production efficiency and reduce production costs.
Energy saving and environmental protection: The energy-saving technology and modular design of the servo electric screw press have made the company significantly improve its energy consumption and environmental protection.
As an advanced forging manufacturing equipment, servo electric screw press has the advantages of high precision, high pressure and high efficiency, so that forging manufacturing has been promoted to a new level. Through the analysis of specific cases, we can see that the servo electric screw press has significant effects and advantages in practical applications. Therefore, for forging manufacturing enterprises, the introduction of servo electric screw press is a wise choice, which helps to improve product quality, production efficiency and energy saving and environmental protection level.