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Choose a servo forging press or a punch? Just read this one

In the manufacturing industry, servo forging presses and punches are commonly used mechanical equipment. They are different in many ways, so there are many factors to consider when choosing. This article will compare servo forging presses and punches from five aspects to help you make better decisions.

1. Application scope

Servo forging press is mainly used for metal forming and processing. It can deform the metal billet by pressing, forging, drawing, etc., so that its shape and size meet the design requirements. The servo forging press is suitable for the processing of various metal materials and alloys, such as steel, iron, aluminum, etc.

The punching press is mainly used for metal stamping. It uses pressure to deform sheet metal or strip to form the desired shape and size. Punching machine is mainly suitable for sheet, small parts and cover processing, but also can be used for bending, stretching, forming and other operations.

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Second, processing accuracy

Servo forging press adopts high precision mold and forming process, which can greatly improve the precision and quality of metal forming. Its processing accuracy can generally reach the millimeter level, and high-precision processing can also be achieved for some complex shaped parts.

The processing accuracy of the punching machine is also high, and the metal sheet can be pressed and stretched with high precision. However, for some particularly complex and precise parts, other equipment and technology may be required to ensure machining accuracy and quality.

3. Production efficiency

Servo forging press usually adopts automatic production mode and has high production efficiency. It can realize multi-cavity molding and automatic feeding at the same time, improve production efficiency. At the same time, the servo forging press also has the ability to quickly press and forge, which can complete a large number of production tasks in a short time.

The production efficiency of the press is also higher, especially when carrying out continuous stamping and automated production. However, for some parts that require complex shapes and precision machining, manual or semi-automatic operation may be required to ensure production efficiency and product quality.

Fourth, energy consumption

Servo forging press mainly uses electric energy as the main energy, energy consumption is relatively low. In the production process, energy consumption can be reduced through reasonable process design and equipment selection. At the same time, the servo forging press also has the advantages of energy saving and emission reduction, which can reduce the pollution to the environment.

The energy consumption of the punch is also low, mainly consuming electricity and air power. In the production process, energy consumption can be reduced through reasonable operation and maintenance.

5. Maintenance costs

Servo forging presses and punches require daily maintenance and maintenance to ensure the normal operation and service life of the equipment. The maintenance costs of servo forging presses are relatively high, mainly due to the higher maintenance and maintenance required by their high-precision molds and forming processes. At the same time, the operation of the servo forging press also requires certain skills and experience, requiring regular training and technical support.

The maintenance cost of the punch is relatively low, mainly due to its relatively simple mechanical structure and operation. However, the die and cutting tool of the punching machine need to be replaced and repaired regularly, and also need a certain cost and maintenance workload.

In summary, the servo forging press and punch have their own characteristics and scope of application, processing accuracy, production efficiency, energy consumption and maintenance costs. In the selection need to consider their own production needs, product characteristics, manufacturing scale and other factors, so as to choose the most suitable equipment. If you need to produce large metal parts or perform high-precision molding, a servo forging press may be a better choice. If you need to produce small metal parts or perform continuous stamping operations, a punch may be more suitable for your needs.


 

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