In the forging industry, the servo electric screw press has become a revolutionary equipment, which brings many unique advantages to forging enterprises, greatly improving production efficiency and quality, while reducing costs and resource consumption. This article will introduce in detail the advantages of the servo electric screw press for forging enterprises.

I. Improvement of production efficiency

Servo electric screw press has very high production efficiency, it uses advanced servo electric technology, can complete the production of a large number of forgings in a short time. Compared with the traditional hydraulic press, its pressing time is shortened by more than 30%, while avoiding oil leakage and pollution problems, reducing equipment maintenance costs. By using servo electric screw presses, forging companies can produce more products in the same time, thereby improving the overall production efficiency.

2. Optimization of human resources

The servo electric screw press has the characteristics of automation, which can greatly reduce labor costs. It can complete a series of operations such as pressing, mold withdrawal and billet production without manual intervention, reducing the work intensity of workers and improving production efficiency. At the same time, the servo electric screw press can also achieve a multi-purpose machine, and can complete the production of a variety of specifications and shapes of forgings, thereby reducing the waste of equipment investment and human resources.

Third, product quality improvement

Servo electric screw press adopts advanced digital control system, which can accurately control various parameters in the pressing process, such as pressure, temperature, time, etc., so as to ensure the quality and stability of the product. In addition, the servo electric screw press also has a fault self-diagnosis function, which can find and eliminate faults in time, reduce the rate of defective products, and further improve product quality.

4. Advantages of energy conservation and emission reduction

Servo electric screw press adopts advanced servo electric technology, compared with traditional hydraulic press, energy saving up to 55%, greatly reducing energy consumption and cost. At the same time, due to its simple structure and fewer parts, the maintenance cost is greatly reduced. In addition, the servo electric screw press also has the advantages of low noise and low vibration, which reduces the impact of production on the environment. Through the use of servo electric screw presses, forging enterprises can achieve green production, and further enhance the social responsibility and competitiveness of enterprises.

5. Verification of successful cases

Many forging enterprises have successfully introduced servo electric screw presses and achieved remarkable results. For example, a large forging enterprise through the introduction of servo electric screw press, the production efficiency has been increased by 30%, labor costs have been reduced by 20%, and product quality has also been greatly improved. Another example is a newly established forging company, after they adopted the servo electric screw press, in a short time to achieve the transformation from manual production to mechanical automation, not only improve production efficiency, but also reduce costs, and gain more market share. These successful cases fully prove that the servo electric screw press brings great advantages to forging enterprises.

6. Technical principle and selection application

Servo electric screw press mainly relies on advanced servo control system and electric drive technology, its core components include servo motor, reducer, screw press and so on. According to the actual production needs, forging enterprises can choose different models and specifications of servo electric screw presses. In the selection process, it is necessary to consider the pressing force, stroke, speed and other parameters, as well as the degree of automation of the equipment, maintenance costs and other factors. At the same time, it is also necessary to understand the technical strength and service quality of suppliers in order to obtain better after-sales protection and support.

In short, the servo electric screw press has brought many unique advantages for forging enterprises, including improving production efficiency, optimizing human resources, improving product quality, energy saving and emission reduction. Through the introduction of servo electric screw press, forging enterprises can better meet market demand, improve competitiveness, and achieve sustainable development. We believe that in the future development, the servo electric screw press will become the preferred equipment for forging enterprises, and inject new impetus into the development of the industry.