As a part of the manufacturing industry, the energy consumption of the forging plant is mainly concentrated on the operation of the forging equipment. Friction press as the main force of forging equipment, its power consumption occupies the vast majority of the power consumption of forging plant. It is of great significance to reduce the energy cost of forging plant by reforming friction press and reducing its power consumption.

Reconstruction scheme

Replace the friction press motor drive

The motor of friction press is one of the key parts of the whole equipment, and its upgrading can effectively reduce energy consumption. The use of energy-efficient bearings can reduce friction resistance, improve transmission efficiency, and thus reduce power consumption.

Improve lubrication

Poor lubrication is one of the reasons for high energy consumption of friction presses. By improving the lubrication condition, the friction resistance can be reduced and the power consumption can be reduced. Specific measures include the selection of high-performance lubricants, regular replacement of lubricants and standardized lubrication operations.

Controlled heating temperature

The friction press requires heating during the forging process, and too high a heating temperature will lead to energy waste. By controlling the heating temperature and keeping it within a reasonable range, energy consumption can be reduced. At the same time, monitoring equipment such as infrared thermometer can monitor the heating temperature in real time to ensure its stable operation.

Energy-saving effect

The energy saving effect of the modified friction press is remarkable. Through data analysis and practical operation, it is found that the power consumption of the modified friction press is reduced by about 20%. At the same time, the transmission efficiency of the equipment after the transformation has increased by more than 10%, reducing the number of equipment wear and maintenance, and further reducing the operating costs of the enterprise.

The transformation of friction press is an effective way to save energy and reduce consumption in forging plant. By replacing energy-saving bearings, improving lubrication conditions and controlling heating temperature and other measures, the power consumption of friction press can be significantly reduced, and the transmission efficiency and production efficiency can be improved. This has a positive significance for reducing the energy cost of forging plants and improving the competitiveness of enterprises, and is also conducive to promoting the green transformation and sustainable development of the manufacturing industry.