In the forging process, the press plays a very important role. However, if the press is biased, it may have a serious impact on the quality and production efficiency of the forging. So, how to ensure that the press does not hit the forging molding? Let's explore that.
First, understand the reasons for the miss. The deviation may be due to the problem of the press itself, such as the machine accuracy is not high, the transmission system is unstable, etc., and it may also be caused by improper operation or inappropriate mold. Therefore, before solving the problem of smashing, it is necessary to clarify the cause.
If it is due to the problem of the press itself, it is necessary to conduct a comprehensive inspection and maintenance of the machine. This includes checking whether the transmission system is stable, whether the slider and the die seat are aligned, and whether the mold mounting surface is flat. If there is a problem with the machine, it needs to be repaired in time to avoid a greater impact on forging production.
If it is due to improper operation or mold is not suitable, it is necessary to strengthen the training of operators and the control of mold selection. The operator needs to master the correct operation method to avoid improper operation such as emergency stop and emergency opening, and the mold selection needs to fully consider the shape, size and material of the mold to ensure that the mold is suitable for the forging.
Secondly, a high-precision press is used. The use of high precision press is an effective way to ensure that the press does not miss in forging forming. The high precision press has higher transmission accuracy and the alignment accuracy of the slider and the die seat, which can effectively reduce the occurrence of the problem of smashing. In addition, high-precision presses also have higher rigidity and a more stable transmission system, which can improve the quality and production efficiency of forgings.
Finally, use a reliable mold. The die has a great influence on the problem of smashing and deviation in forging process. Therefore, it is necessary to choose a reliable mold, and ensure that the mold installation surface is smooth and non-damaging, and avoid the phenomenon of scratching or extrusion of the mold on the forging. At the same time, in the process of use, it is necessary to pay attention to the state of the mold and replace the damaged mold in time to avoid affecting the production of forgings.
In short, to ensure that the press is not biased in forging forming, it is necessary to start from many aspects. First of all, it is necessary to clarify the cause of the miss, and then take corresponding measures to solve it. If it is the problem of the press itself, it is necessary to conduct a comprehensive inspection and maintenance of the machine; If it is caused by improper operation or improper mold, it is necessary to strengthen the training of operators and the control of mold selection. In addition, the use of high-precision presses and reliable molds is also an effective way to ensure that the press does not miss the forging. In the process of forging production, only by doing the above measures can we effectively improve the quality and production efficiency of forging.