In the production process of chain rail joint, the traditional manufacturing method mainly includes forging, machining, heat treatment and other processes, which has low production efficiency and high cost. In addition, the problems of unstable quality and poor dimensional accuracy in the traditional process have also brought great troubles to enterprises. Therefore, how to improve the production efficiency of the chain rail joint, reduce production costs, and ensure product quality has become the bottleneck of the development of the industry.
Servo electric screw press is an advanced press equipment, which adopts servo motor drive and screw drive for forging. Compared with the traditional manual forging method, the equipment has the advantages of high precision, high efficiency and low energy consumption. In chain rail joint manufacturing, the application of servo electric screw press can effectively improve production efficiency, reduce production costs, and ensure product quality.
After the use of servo electric screw press for chain rail joint manufacturing, enterprises can achieve the following effects:
Improve production efficiency: Compared with the traditional process, the use of servo electric screw press can increase production efficiency by more than 30%.
Reduce production costs: The use of advanced electric drive technology and optimized transmission mode can greatly reduce energy consumption and raw material consumption, reducing production costs by more than 10%.
Improve product quality: The use of high-precision sensors and advanced control systems, can achieve accurate pressure control and position control, improve product quality pass rate of more than 5%.
Reduce labor costs: After automated production, manual intervention and error rates can be reduced, reducing labor costs by more than 20%.
Environmental protection and energy saving: reduce energy waste and environmental pollution, which is conducive to environmental protection and corporate social responsibility.
In summary, the servo electric screw press has significant advantages and application value in the manufacture of chain rail joints. Through the effective implementation of practical application and implementation measures, enterprises can achieve many benefits such as improving production efficiency, reducing production costs, improving product quality, reducing labor costs, environmental protection and energy saving. Therefore, enterprises should pay full attention to the application and promotion of servo electric screw presses, and make greater contributions to the realization of high-quality development of the manufacturing industry.