In the production of die forging parts, press is an important production equipment. Conventional friction presses and servo electric screw presses are two common types of presses. However, compared with the servo electric screw press, the traditional friction press has obvious shortcomings in the production process of die forging parts. This article will explain these deficiencies from the following aspects.

First, pressing accuracy and production efficiency

The traditional friction press adopts the friction transmission mode, which converts the motor power into pressing force through the friction of flywheel and friction disc. Due to the sliding and wear factors of friction transmission, the pressing accuracy and production efficiency are relatively low. In the production of die forging parts, the influence of pressing accuracy on product quality is very important. The servo electric screw press uses advanced servo drive technology to achieve precise speed and position control, thereby improving pressing accuracy and production efficiency.

Second, mold life and product quality

In the process of die forging production, the life of the die has a great impact on the production cost and product quality. In the pressing process of the traditional friction press, because the control of the pressing force and speed is not precise enough, it is easy to cause excessive wear and damage to the mold, which shortens the service life of the mold. At the same time, due to the insufficient pressing accuracy, the quality stability of the product is poor, and it is easy to appear unqualified products. In contrast, the servo electric screw press can achieve precise pressing force and speed control, reduce mold wear and damage, and extend the service life of the mold. At the same time, due to the high precision of pressing, product quality stability has been significantly improved, reducing the number of unqualified products.

3. Operation and maintenance

The operation and maintenance of the traditional friction press is relatively complex and requires professional personnel to operate and maintain. The wear and adjustment of the friction disc require professional operation, and the operation process is relatively tedious. In contrast, the servo electric screw press uses a user-friendly operating interface and simple operation process, and employees can get started with simple training. At the same time, the maintenance and maintenance of the equipment is also very simple, reducing the number of maintenance personnel and maintenance costs.

Fourth, energy consumption and environmental protection

In the production process of die forging, energy consumption and environmental protection are also important factors to consider. In the process of pressing, the traditional friction press usually needs to consume a lot of energy, while producing a lot of noise and vibration, causing certain pollution to the environment. In contrast, the servo electric screw press is electrically driven, which can achieve precise energy control, reduce energy consumption, and reduce noise and vibration generation, which is conducive to environmental protection.

In summary, in the production process of die forging parts, the traditional friction press has obvious shortcomings compared with the servo electric screw press in pressing accuracy, production efficiency, die life, product quality, operation and maintenance, energy consumption and environmental protection. With the continuous development of science and technology, the servo electric screw press will gradually replace the traditional friction press and become an important equipment in the field of die forging production.