First of all, we need to understand the energy-saving and efficient gear forging forming method. The process of this method is as follows:

Develop accurate forging drawings and processes: according to the actual needs, design the gear forging that meets the requirements of the drawings, and develop the corresponding process flow.

Select the right material: Select the material that meets the forging requirements and ensure its quality is stable. Optimize heating and forging parameters: Through experiments and calculations, determine the best heating and forging parameters to improve forging efficiency and forging quality.

Use special tools and dies: In the forging process, special tools and dies are used to ensure the precise shape and size of the forging.

Strict control of cooling and heat treatment: develop a reasonable cooling and heat treatment program to ensure that the internal organization and mechanical properties of the forging meet the requirements.

Servo electric screw press

Servo electric screw press is an advanced pressure processing equipment, which has the advantages of high precision, high efficiency and strong flexibility. In gear forging forming, servo electric screw press can improve production efficiency, reduce energy consumption, reduce scrap rate and reduce labor intensity.

Application example

The practicability and reliability of this method are illustrated by a practical application case. A large gear manufacturing enterprise using the traditional gear forging forming method faces the problems of low production efficiency, large energy consumption and high dependence on labor force. In order to solve these problems, the company introduced a servo electric screw press and adopted a labor-saving and efficient gear forging forming method.

By adopting the energy-saving and efficient gear forging forming method and introducing the servo electric screw press, the enterprise has achieved remarkable economic and social benefits:

Production efficiency has been greatly improved, and the production cycle has been reduced by 50%. Energy consumption is reduced by 30%, reducing production costs. Labor dependence is reduced, reducing labor costs. The quality and precision of forgings are improved and the scrap rate is reduced.

It has good environmental protection performance and reduces pollution emission.

Through practical application cases, it can be seen that the combination of the energy-saving and efficient gear forging forming method and the servo electric screw press can bring significant economic and social benefits. This method and equipment have important application value and prospect in gear forging forming.