In the production process of aluminum alloy forging plant, there are often problems such as high energy consumption and high pollution. For example, the operation of traditional forging equipment will produce a lot of noise and exhaust emissions, which will have a serious impact on the surrounding environment. In addition, due to the low degree of automation, traditional equipment has low production efficiency and unstable product quality. Therefore, to carry out environmental protection rectification and improve the degree of equipment automation has become an urgent problem to be solved in aluminum alloy forging factory.
Aiming at the environmental problem of aluminum alloy forging plant, servo electric screw press provides an effective solution. Servo electric screw press adopts advanced servo motor control technology, with the following characteristics and advantages:
High efficiency and energy saving: The servo electric screw press can monitor and adjust the pressure, temperature and other parameters in real time, so that the equipment can operate in the best state and effectively reduce energy consumption. Compared with traditional equipment, energy consumption is reduced by more than 20%.
Low noise: servo electric screw press adopts precision screw design, which makes the noise generated during the operation of the press extremely low, effectively solving the problem of large noise. Noise reduction of more than 30% compared to traditional equipment.
High precision: servo electric screw press can achieve high precision pressure control, effectively ensure the production quality and stability of aluminum alloy forgings. The rejection rate of products is reduced by 10%, and the production efficiency is increased by 15%.
High degree of automation: servo electric screw press adopts advanced control system and sensor technology, which can realize automatic production, reduce manual intervention and improve production efficiency.
Before an aluminum alloy forging factory introduced servo electric screw press, it faced various problems caused by manual forging, such as low production efficiency, high labor and energy costs, and unstable product quality. In order to solve these problems, the manufacturer decided to introduce servo electric screw presses.
After equipment selection and adjustment, the aluminum alloy forging plant successfully applied servo electric screw press to production. After a period of operation, the manufacturer found that the advantages of the servo electric screw press in saving labor, time and money have been fully reflected. Specifically, compared with manual forging, servo electric screw press reduces the labor intensity of workers and reduces labor costs; At the same time, due to the rapid lifting and high efficiency of the servo electric screw press, the production time is shortened by more than 30%; Finally, due to the precise control of the servo electric screw press, the product quality has been significantly improved, and the rejection rate has been reduced by more than 20%.
In the process of environmental rectification in the aluminum alloy forging factory, we emphasize that we should not only pay attention to the upgrading of production equipment, but also pay attention to improving the environmental awareness and innovation ability of the enterprise as a whole. Only the concept of environmental protection into all levels of the enterprise, in order to achieve the long-term sustainable development of the aluminum alloy forging industry.