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Crankshaft forging factory to improve the production efficiency of the case sharing

Our crankshaft forging plant is located on the outskirts of the city and has been established for decades. We have always been committed to providing high quality crankshaft forgings for the automotive industry. However, with the passage of time, we are faced with some serious problems, the most prominent of which is the poor working environment and high labor intensity, which makes it difficult for us to attract and retain young people. In order to solve these problems, we have fully automated the factory, replacing the old friction press with an advanced screw press.

Prior to the automation transformation, our production process mainly relied on traditional friction presses. These machines are not only inefficient, but also the operation process is complex and labor-intensive, which has a great impact on the health of workers. In addition, the backward production equipment also limits our production capacity, resulting in our inability to meet the growing market demand.

In order to change this situation, we decided to introduce a number of screw presses with a high degree of automation. These new machines have many advantages, such as ease of operation, low labor intensity and high productivity. In addition, the design of the screw press is also more user-friendly, which can significantly improve the working environment of workers. Specifically, we plan to place the machines in enclosed workrooms to reduce the impact of noise and dust on workers. At the same time, we also re-planned the work process to minimize the movement of workers in the production process and reduce labor intensity.

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In the process of implementing automation transformation, we have taken a series of measures. First of all, in the selection of machines, we conducted in-depth communication and testing with suppliers to ensure that the selected machines can meet our production needs. Secondly, in terms of the placement of the machines, we have re-planned the layout of the factory so that the machines can better adapt to the production process. In addition, we have trained the workers on the operation to ensure that they can skillfully operate the new equipment.

After a period of hard work, our automation transformation has achieved remarkable results. The introduction of new equipment has not only greatly reduced the labor intensity of workers, improved the working environment, but also improved production efficiency, so that we have more energy to invest in product development and quality improvement. In addition, the precise control of the screw press also makes the quality of our forgings more stable, meeting the customer's requirements for product accuracy.

Workers are also very receptive to the new equipment, and they generally believe that these highly automated robots bring convenience and comfort to their jobs. Some workers also say they can now work in a healthier and safer environment, and the time to complete tasks has been greatly reduced.

After the automatic transformation of our crankshaft forging factory, it not only improves the production efficiency and quality, but also effectively improves the working environment of workers and reduces the labor intensity. These changes have brought us new opportunities for growth and gained us more market share in the automotive manufacturing industry.


 

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