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Energy saving scheme after introducing servo electric screw press in aluminum alloy forgings factory

Aluminum alloy forgings have the advantages of light weight, high strength and corrosion resistance, and are widely used in aviation, automobile, construction and other fields. With the intensification of market competition and the strengthening of environmental protection policies, aluminum alloy forging plants need to improve production efficiency, reduce energy consumption and reduce environmental pollution. However, the traditional hydraulic or pneumatic press has some problems such as high energy consumption, loud noise and heavy pollution, which is difficult to meet the actual demand of aluminum alloy forging plant. Therefore, the power-saving servo electric screw press came into being, providing a new solution for aluminum alloy forging plants.

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An aluminum alloy forging plant uses the traditional hydraulic press for production, which has some problems such as high energy consumption and loud noise. In order to respond to the power rationing policy and reduce production costs, the plant introduced a power-saving servo electric screw press for transformation. Here is a comparison before and after the renovation:

Reduced energy consumption: After the renovation, the energy consumption of the plant has been reduced by 30%, which can save a lot of electricity every year.

Increased production efficiency: Due to the high precision and fast speed of the servo electric screw press, the forging production efficiency of the plant has increased by 20%.

Product quality improvement: Through precise control of torque and speed, the plant improves the quality and consistency of forgings and reduces scrap rates.

Noise reduction: The servo electric screw press runs smoothly and has low noise, which improves the working environment. Reduced maintenance costs: The servo motor has a long life and less maintenance, reducing repair costs and downtime.

Through the introduction of power-saving servo electric screw presses, the aluminum alloy forging plant has achieved the reduction of energy consumption, the improvement of production efficiency and the improvement of product quality. At the same time, the advantages of low noise and easy maintenance of the servo electric screw press also create a better working environment and economic benefits for the enterprise. With the continuous promotion of power rationing policy and the improvement of environmental protection requirements, power-saving servo electric screw presses will play an increasingly important role in the aluminum alloy forging industry.


 

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