Because of its excellent material properties and corrosion resistance, titanium alloy has been widely used in aviation, aerospace, medical and other fields. In the production process of titanium alloy forging, servo forging press, as an advanced pressure processing equipment, can achieve energy-saving and efficient production. This paper introduces the energy-saving and high-efficiency characteristics of servo forging press for titanium alloy forging through actual production cases.
First, the advantages of servo forging press in the production of titanium alloy forging
Energy saving: The servo forging machine has an efficient energy recovery system, which can recover and reuse the energy in the hydraulic oil, compared with the traditional forging machine, the energy saving effect is significant.
High efficiency: Servo forging press adopts advanced digital control system, which can achieve high precision and high speed forging operation and improve production efficiency。
High forming accuracy: The servo forging press can produce titanium alloy forgings with precise size and beautiful shape through precise mold and forming process.
High degree of automation: servo forging press is equipped with automatic feeding and discharging system, which can reduce manual intervention and improve production safety.
2. Actual production plans
Case List 1: An aviation manufacturing enterprise uses a servo forging press to produce titanium alloy aviation blades. By optimizing the mold design and forming process, the efficient production is achieved, compared with the traditional forging press, the output is increased by 20%, and the energy consumption is reduced by 15%. At the same time, due to the high precision control of the servo forging press, the dimensional accuracy and shape accuracy of the blade are effectively guaranteed.
Case 2: A large medical device manufacturer uses a servo forging press to produce titanium alloy brackets. The rapid prototyping capability and high precision control of the servo forging press shorten the production cycle of the support by 30%, while ensuring the size and shape accuracy of the support. Increased production safety through automated feeding and discharging systems.
Through the above two actual production cases, it can be seen that the servo forging press for titanium alloy forging has significant advantages in energy saving and high efficiency. The application of servo forging press not only improves the production efficiency of titanium alloy forging, but also reduces the energy consumption and production cost. At the same time, due to its high-precision control and high degree of automation, the quality and production safety of titanium alloy forgings have been effectively guaranteed. Therefore, in the production of titanium alloy forging, the use of servo forging press is an ideal choice.