After a servo forging press was introduced into a crankshaft forging factory, efficient production and high quality control of crankshaft forgings were realized through reasonable die design and forming process adjustment. The following is an analysis of actual production cases:

Case 1: Efficient molding

After the introduction of servo forging press in the factory, the original mold was optimized. By reducing mold wear and adjusting molding process parameters, the production efficiency of the equipment has been significantly improved. At the same time, due to the high degree of automation of the equipment, the time and cost of manual operation are reduced, and the overall production efficiency is further improved. After the optimization of the mold and molding process, the production efficiency of the equipment is increased by 30%.

Case 2: High precision control

After the introduction of the servo forging press, the plant upgraded the original quality control system. By using high-precision displacement sensors and pressure sensors to monitor the position and pressure of the mold in real time, combined with advanced algorithms and control systems, the equipment can automatically adjust parameters during the molding process. After the upgraded quality control system, the product defect rate of the equipment has been reduced by 20%.

Case 3: Energy conservation and environmental protection

After the introduction of the servo forging press, the original energy management system was optimized. By using an energy recovery system and environmentally friendly materials to make the molds, the energy consumption of the equipment is significantly reduced. After the optimized energy management system, the energy cost of the equipment has been reduced by 15%. At the same time, due to the use of environmentally friendly materials to make molds, the impact on the environment has also been effectively controlled.

Servo forging press has a wide application prospect in crankshaft forging forming. Through reasonable mold design and forming process adjustment, as well as the application of advanced control algorithm and energy management system, the equipment can achieve the goals of efficient forming, high-precision control and energy saving and environmental protection in the production of crankshaft forgings. With the continuous progress of science and technology and the constant change of market demand, the future servo forging press will play a more important role in the production of crankshaft forging. At the same time, in order to better meet market demand and improve competitiveness, the crankshaft forging factory also needs to continue to carry out technological innovation and management upgrades.