In the production process of wheel hub forging enterprises, energy consumption is a link that can not be ignored. Traditional hydraulic forging equipment is not only inefficient, but also causes a lot of energy waste. In order to reduce costs and improve efficiency, more and more enterprises have begun to choose servo forging presses with low energy consumption.
First, the advantages of servo forging press
Compared with traditional hydraulic forging equipment, servo forging machine has the following advantages:
Low energy consumption: servo forging press adopts electric servo drive system, which can realize efficient energy conversion and effectively reduce energy consumption.
Low maintenance cost: servo forging press has simple structure, easy maintenance and low failure rate. This saves companies a lot of repair and maintenance costs.
Fast response speed: servo forging machine has fast response and efficient production capacity, which can meet the efficient production needs of wheel hub forging enterprises.
Strong adaptability: Servo forging press is suitable for forming various metal materials, including wheel hub forgings and other high-precision, high-quality products. This allows companies to adapt to the diverse needs of the market.
2. Actual production cases
In order to improve production efficiency and reduce cost, a servo forging press with low energy consumption was introduced in a wheel hub forging enterprise. Through the actual production verification, the equipment has shown good performance. The following is a detailed analysis of the case:
Reduce energy consumption: The servo forging press saves a lot of energy in the production process compared to traditional hydraulic forging equipment. It is estimated that it can save about 30% of energy costs for enterprises every year.
Improve production efficiency: The rapid response and efficient production capacity of the equipment makes the production efficiency of the enterprise has been significantly improved. The production cycle is shortened by 20%, which greatly improves the production efficiency of the enterprise.
Stable product quality: The precise control and stability of the servo forging press make the quality of the produced wheel hub forging products more stable. The rejection rate has been reduced by 15%, and the product quality and economic benefit of the enterprise have been improved.
Reduce maintenance costs: Because the maintenance cost of the equipment is low, the maintenance cost of the enterprise is also effectively controlled. It can save about 20% of maintenance costs for enterprises every year.
Through the analysis of the above actual production cases, we can see that the servo forging press with low energy consumption has significant advantages in helping wheel hub forging enterprises to reduce costs. It not only reduces the energy consumption and maintenance costs of enterprises, but also improves the production efficiency and product quality of enterprises. Therefore, for hub forging enterprises, choosing a servo forging press with low energy consumption is a wise investment decision, which helps enterprises to maintain a leading position in the fierce market competition and achieve sustainable development.