In the forging industry, technological innovation and the improvement of production efficiency are eternal pursuits. The emergence of servo forging press provides a new solution for the forging of connecting rod, and greatly improves the production efficiency by realizing three-station operation.

First, innovative technology, break the tradition

The traditional forging method of connecting rod usually adopts a single station forging press, which can only complete one forging at a time. In contrast, the servo forging press realizes the three-station forming of the connecting rod forging, which breaks down the complex forming process into three independent stations, greatly improving the production efficiency.

Second, efficient production, reduce costs

Through the servo forging press to achieve three-station forming of connecting rod forgings, enterprises can complete the forming of three forgings in the same time. Compared with the traditional single station forging press, the production efficiency is increased by three times. In addition, due to the use of advanced servo control technology, energy consumption and mold replacement time can be reduced, further reducing production costs.

Third, precise control, improve quality

Servo forging press adopts high-precision pressure sensor and high-speed servo system, which can realize precise control of pressure and position. In the three-station forming process of connecting rod forgings, each station can be precisely operated according to preset parameters, ensuring the quality consistency and accuracy of each forging.

Fourth, environmental safety, people-oriented

Servo forging press adopts fully enclosed structure, which can effectively prevent dust leakage and noise pollution. At the same time, the machine is equipped with safety protection devices and intelligent monitoring systems to ensure the safety and health of operators.

5. Analysis of actual production plans

A large automobile manufacturing enterprise adopts servo forging press to realize three-station forming of connecting rod forging. After the actual production data analysis, the production efficiency is increased by 250%, the mold replacement time is shortened by 30%, and the energy consumption is reduced by 15%. At the same time, as the quality of each forging has been significantly improved, the scrap rate has been reduced by 40%.

Through the above case analysis, we can see the successful practice of servo forging press in three-station forming of connecting rod forging. It not only improves production efficiency, reduces costs, but also improves product quality. In the future, with the continuous progress of technology and the continuous expansion of application fields, servo forging press will play its unique advantages in more fields.