Servo electric screw press is an advanced forging equipment with screw press structure and servo motor drive. It has the advantages of high precision, high efficiency and high quality, especially suitable for precision forging and automated production. In the production of gear forgings, servo electric screw presses can play the following roles:

High precision forming: servo electric screw press is driven by high precision die and servo motor, which can precisely control the shape and size of the forging and ensure the accuracy and consistency of the gear.

Efficient production: The servo electric screw press has the ability of high-speed forging and automated production, which can greatly improve production efficiency and shorten the production cycle.

Quality stability: Because the servo electric screw press adopts advanced control technology, the force and displacement in the forging process can be accurately controlled to ensure the stable and reliable quality of each forging.

Reduce costs: The servo electric screw press has the characteristics of high material utilization and high product quality, which can reduce the scrap rate and maintenance costs, thereby reducing production costs.

3. Practical application cases

A gear manufacturing company uses the traditional forging process to produce gear forgings, which has some problems such as low production efficiency and unstable product quality. To improve product quality and production efficiency, the company introduced a servo electric screw press for production.

By using servo electric screw presses, the company has achieved remarkable results in the production of gear forgings. It is reflected in the following aspects: Improve production efficiency: The high-speed forging and automated production capacity of the servo electric screw press has increased production efficiency by 30%.

Improve product quality: By precisely controlling mold and material deformation, the servo electric screw press effectively improves the accuracy and consistency of gear forgings. The scrap rate has been reduced by 20%, while the product life has been extended.

Cost reduction: With the introduction of servo electric screw presses, the company has improved material utilization and product quality, thereby reducing production costs. It is expected to save more than 300,000 yuan per year.

Energy saving and environmental protection: The servo electric screw press is driven by electricity, which is more energy saving and environmental protection than the traditional hydraulic drive. At the same time, the replacement and maintenance costs of hydraulic oil are reduced.

In summary, servo electric screw press has significant advantages and application value in gear forging production. The use of precision forging technology can improve the quality and performance of gear forgings, shorten the production cycle, reduce production costs, and meet the requirements of modern industry for environmental protection and energy saving. Therefore, servo electric screw press will become one of the important development directions of gear forging production in the future.