An auto parts enterprise mainly produces automobile engine cylinder block, crankshaft and other key parts. The production process of these parts is complex, the precision requirements are high, and the production batch is large. In order to meet the production needs of customers, enterprises need to adopt efficient and high-precision production equipment.

Second, the application of servo electric screw press

In order to meet different production needs, the company introduced servo electric screw presses. The equipment adopts advanced servo motor drive system, which can realize high precision forming processing. At the same time, by adjusting the pressing force, pressing speed and pressing stroke and other parameters, you can adapt to different specifications and materials of parts production.

Third, strategies to cope with different production needs

Adjust pressing parameters: According to the material, specifications and accuracy requirements of the product, adjust the pressing force, pressing speed and pressing stroke and other parameters. For example, in the production of engine blocks, the pressing force and pressing speed need to be appropriately increased to ensure the density and strength of the product; In the production of crankshaft, it is necessary to properly reduce the pressing speed to ensure the accuracy and surface quality of the product.

Replace the mold: according to the shape and size of the product requirements, replace the appropriate mold. The servo electric screw press can quickly change the mold, and the replacement process is simple and easy. This provides enterprises with greater production flexibility, and can adjust product types and production batches in a timely manner according to market demand.

Optimize the production process: improve the utilization rate and production efficiency of equipment by optimizing the production process. For example, reasonable arrangement of equipment running time and rest time in the production process to avoid wear and failure caused by long-term continuous operation of equipment; At the same time, strengthen the daily maintenance and maintenance of the equipment to ensure the stability and reliability of the equipment.

Intelligent control: Through the introduction of intelligent control system, to achieve automatic production and information management of equipment. For example, through the PLC control system to achieve automatic adjustment and monitoring of equipment, improve production efficiency and quality stability; At the same time, through the production management software to realize the real-time update and sharing of production planning, material management, quality management and other information, improve the management efficiency and decision-making ability of enterprises.

Fourth, the actual production effect

By applying servo electric screw presses and adopting the above strategy, the company has successfully responded to different production demands. The specific effects are as follows:

Improved production efficiency: By adjusting the pressing parameters and optimizing the production process, the production efficiency of the equipment has been significantly improved. For example, the production cycle of engine blocks has been reduced by 20% and the production batch of crankshafts has been increased by 30%.

Stable product quality: By adjusting the pressing parameters and replacing the mold, the quality and accuracy of the product have been significantly improved. For example, the strength and density of the engine block meet the design requirements, and the precision and surface quality of the crankshaft are well received by customers.

Production cost reduction: By optimizing the production process and intelligent control, the operating costs and maintenance costs of the equipment have been significantly reduced. For example, the energy consumption of the equipment is reduced by 15%, and the mold replacement time is reduced by 30%.

Enhanced production flexibility: Through rapid mold replacement and intelligent control, enterprises can adjust product types and production batches in a timely manner according to market demand. This has won the company more market share and customer trust.

To sum up, the servo electric screw press has a wide range of application prospects in the production of auto parts. Strategies such as adjusting pressing parameters, changing molds, optimizing production processes and intelligent control can successfully respond to different production needs and improve production efficiency, product quality and production flexibility.