The slider return speed of the electric screw press is extremely fast, and the contact time of the upper and lower molds is extremely short, so the contact time between the molds and the high temperature forgings can be reduced, thereby reducing the heating speed of the molds and extending the life of the molds. In contrast, when the traditional crank press, toggle press or hydraulic press is hot forging, water cooling measures need to be taken due to the long contact time between the mold and the high temperature forging, resulting in a shorter life of the mold.

First, how to save the mold of the electric screw press

High-speed forming: The electric screw press has the advantage of high-speed forming, which can complete the forging forming in a short time, reduce the contact time between the mold and the high temperature forging, thus reducing the mold loss.

Precise control: The control system of the electric screw press has high precision, which can accurately control the stroke and speed of the slider, ensure that the mold works under uniform force, and effectively extend the life of the mold.

Reduce thermal stress: The electric screw press can quickly apply pressure during the forging process to rapidly deform the metal blank, reduce the generation of thermal stress, and reduce the risk of mold damage.

Automatic adjustment: The electric screw press has an automatic adjustment function, which can automatically adjust the stroke and pressure of the slider according to different forging requirements and die wear conditions to achieve the best use of the die.

Second, the cost advantage of saving molds

Reduce maintenance costs: The electric screw press can extend the life of the mold, reduce the number of maintenance and maintenance costs. Improve production efficiency: Due to the fast forming speed of the electric screw press, the production cycle can be shortened and the production efficiency can be improved, thus reducing the production cost per unit of product.

Reduce scrap rate: The electric screw press can precisely control the forming process, reduce scrap rate and reduce waste.

Energy saving: Because the forming process of the electric screw press is fast and efficient, energy consumption can be saved.

The electric screw press has the advantage of saving mold significantly in the forming process of blank forgings. Through high-speed forming, precise control, reducing thermal stress and automatic adjustment functions, it can effectively extend the life of the mold, reduce maintenance costs, improve production efficiency and reduce scrap rate. These advantages help enterprises to reduce production costs and improve competitiveness.

Therefore, for enterprises that need to produce forgings in large quantities, it is a wise choice to choose electric screw presses as the main forging equipment.