In the field of mechanical manufacturing, the double-disc friction press is widely used in various production scenarios as an efficient and stable equipment. However, like all mechanical equipment, the double-disc friction press will inevitably encounter some failures. This paper will analyze in detail the common faults of the double-disk friction press and their solutions to help operators better maintain and use the equipment, improve processing efficiency and processing safety.
First of all, the main motor burn out is one of the common faults of the double disk friction press. This is usually caused by overloading the boot. To avoid this failure, the operator must ensure that the flywheel is in the middle of the two friction discs when starting the equipment. This can ensure that the force is balanced when the equipment is started and avoid the occurrence of overload.
Secondly, the heating of the oil pump and the rise of the oil temperature are also common problems of the double-disc friction press. This situation is usually due to the high pressure of the relief valve or the high ambient temperature around the oil pump. In order to solve this problem, the operator should adjust the pressure setting of the relief valve, while ensuring that the oil pump is not close to high temperature equipment such as the heating furnace to reduce the oil temperature.
In addition, the friction belt fracture or falling block is also a possible problem of the double disk friction press. This is mainly caused by constant friction and heating of the friction belt. In order to extend the service life of the friction belt, the user should regularly check and tighten the tension bolt. At the same time, the normal use of the brake device is also crucial. The brake belt should not be stained with oil to ensure its braking effect. In addition, maintaining the smoothness of the contact surface between the friction wheel and the flywheel is also a necessary measure. During operation, the side pressure of the handle to the flywheel should be appropriate to ensure the normal operation of the equipment.
In summary, the common faults and solutions of the double-disc friction press mainly involve the main motor, oil pump and friction belt. In order to ensure the stable operation of the equipment and improve the processing efficiency, the operator should be familiar with these common faults and their solutions, and regularly check and maintain the equipment. Only in this way can we give full play to the advantages of the double-disc friction press and bring greater value to production. I hope this article can enlighten and help the operators, if you have more questions, please consult the relevant experts or consult the equipment operation manual.