In the process of stamping production, the dimensional accuracy of power fixture forging is often faced with the problem of substandard. This is mainly caused by mold wear, inaccurate positioning or improper setting of stamping parameters. These problems not only affect the appearance quality of the product, but more importantly, they may lead to poor fit, performance degradation and even safety hazards when the product is assembled.
First, the advantages of servo electric screw press
With its unique advantages, servo electric screw press provides a reliable solution for the dimensional accuracy control of power fittings forgings.
High precision control: Servo electric screw press adopts advanced servo control system, which can achieve accurate control of the stamping process. Whether it is the stamping speed, the pressure size or the stroke position, it can be precisely adjusted according to the needs, so as to ensure that the dimensional accuracy of the product meets the design requirements.
Mould protection: servo electric screw press has intelligent mould protection function. In the stamping process, it can monitor the status of the mold in real time, once the mold is found to be worn or abnormal, immediately stop working and issue an alarm to avoid mold damage affecting product quality.
High efficiency and energy saving: Compared to traditional hydraulic or mechanical presses, servo electric screw presses have higher energy conversion efficiency and lower energy consumption. At the same time, it also operates with less noise, providing better comfort for the production environment.
Ii. Solution and implementation
In order to improve the dimensional accuracy of power fittings forgings, we take the following measures:
Optimize the mold design: In the mold design stage, fully consider the dimensional accuracy requirements of the product, the use of reasonable mold structure and materials to ensure the durability and accuracy of the mold.
Introduction of servo electric screw presses: Introduction of servo electric screw presses on the production line to replace traditional press equipment. The dimensional accuracy and stability of the product are improved by precisely controlling the stamping parameters.
Strengthen operation training: Conduct comprehensive training for the operators to ensure that they are familiar with the operation methods and precautions of the servo electric screw press. At the same time, strengthen the quality monitoring and testing in the production process to ensure that product quality meets the standard requirements.