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Why do forging enterprises do automationIndustry 4.0 is the direction

Improve the production efficiency

Automated production line can replace manual manual to carry out repetitive and dangerous production actions, which can improve labor productivity 1.3~1.5 times

有效提高生成效率

Reduce the labor cost

The labor cost continues to rise, it is difficult to hire workers. Personnel mobility is large, which has increasingly become a problem to be solved for forging enterprises. Automatic production line can save labor cost and solve the difficulty of enterprise labor effectively.

Reduce the labor cost and the cost of personnel management

Improve product quality

Automatic production makes the quality of forgings more stable, the precision of forging blanks can be increased by 10% ~ 12%

Improve product quality
Improve working environment and employee health

Improve working environment

Automatic production can also reduce the intensity of employees' work, reduce the occurrence of industrial accidents, and improve the health of employees.

Promote production transformation and upgrading

Promote production upgrading

It is conducive to expanding the production scale and effectively promote the transformation and upgrading of the traditional production mode

Industry trends

Industry trends

Industrial adjustment and upgrading will not stop because of any one enterprise. Only by following the direction of the country and industry trends can enterprises flourish

Do you have these problems when choosing automation? A good supplier must sell customers a machine that
can produce customers’ products, not the machine itself.

Do you have
these problems when choosing
automation?

One-on-one automation solutions Realize seamless docking, reduce costs
and improve product quality for customers

  • Project design Project design Provide one-on-one technical design based on fully understanding of customer needs
  • Nonstandard customization Nonstandard customization Provide non-standard customization according to customer's products and requirements
  • One-stop service One-stop service Technical support, installation and commissioning guidance, operation training, after-sales
  • Successful cases Successful cases Metal forging and other automation cases

Automatic forging production lineWhere there is a problem, where is Haloong’s opportunity

  • Heating furnace
  • Press machine
  • Mechanical arm
  • Convey vehicle
  • Spray lubrication
  • Control system
Heating furnace Widely used for heating, diathermy of metal workpiece before forging, such as auto parts heating, bolts heating and fasteners
  • The working frequency is low. After the heating is completed, the workpiece will pass through evenly and have less oxide scale. It is a good equipment to replace coke and gas heating.
  • The whole set of induction heating equipment includes intermediate frequency power supply, intermediate frequency compensation capacitor, and induction coil. If used for assembly line production or heating before forging of small workpieces, pneumatic feeding mechanism can be added for automatic feeding.
Press Machine Used for forming and processing of various metal materials, (cold and hot forging of thin forgings, cold forging, casting forging)
  • Haloong servo electric screw press is digitally set, energy is precisely controllable, and forming speed is fast
  • Digital control, high control accuracy, high product consistency, and expandable high value-added products
  • Servo drive, simple structure, low maintenance cost
Manipulator According to the preset program, track or other requirements, complete loading and unloading, transfer between stations and other functions of the automatic device
  • It can be used to complete the auxiliary procedures in the forging production process (such as transportation, loading and unloading, storage, etc.) and can carry out forging operation.
  • The use of various types of manipulator and forging production equipment combined with the control technology of the computer, can form a fully automated forging production workshop, for forging production modernization opened up a new road.
Manipulator According to the preset program, track or other requirements, complete loading and unloading, transfer between stations and other functions of the automatic device
  • It can be used to complete the auxiliary procedures in the forging production process (such as transportation, loading and unloading, storage, etc.) and can carry out forging operation.
  • The use of various types of manipulator and forging production equipment combined with the control technology of the computer, can form a fully automated forging production workshop, for forging production modernization opened up a new road.
Abrasive spray Facilitate demoulding after forging and protect the mold
  • Replace manual operation and save labor cost
  • Air jet or jet graphite can be set freely, the working time can be adjusted, the position of injection to the mold can be adjusted, easy to operate.
  • Can be customized according to customer's equipment and production process
General control system Control system to guarantee the orderly and coherent operation of the production line
  • Make each device plan according to the set action, and operate without error
  • Let each equipment operate effectively, and integrate the interactive signals between each equipment, control the production process as a whole, and maximize the overall production capacity of the production line

NEWS14965 days that Haloong is with you

  • one Forging enterprises output expansion Forging industry is in the growth stage and has a good development prospect. Foreign large forging enterprises ...

  • In the process of hot forging and warm forging, the working environment of manual forging is often characterized by high temperature, loud noise and st ...

  • Forging enterprises are looking for ways to reduce costs, and most of the methods suitable for reducing costs in the manufacturing industry can also be ...

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    No.60, Kaiyang Road, Zhengzhou, China

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    779364027

  • E-mail

    haloong@haloong.com

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    +86-0371-60121717

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