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Digital control empowered screw press innovative development in forging industry
from:Zhengzhou Haloong Machinery date:2023-08-05

In the current rapid development of social and economic background, forging industry as an important part of the manufacturing industry, facing the dual challenges of market demand changes and technological innovation. In order to achieve the innovative development of the industry, the practice of national policies has become the key. This paper will take the screw press as an example to discuss how to promote the innovation and development of forging industry through digital control technology.

First, the guidance and support of national policies

In recent years, China's manufacturing industry has developed rapidly, and the government has also put forward a series of policy guidance and support to promote the implementation of the "Made in China 2025" strategy. The policies related to the forging industry include technological innovation support, digital transformation, intelligent manufacturing and so on. The introduction of these policies provides strong support and guarantee for the innovative development of the screw press in the forging industry.

Second, the application of digital control technology

Screw press as one of the core equipment of forging industry, its performance and stability directly affect the production efficiency and product quality of the entire industry. In the traditional mechanical control mode, due to operational restrictions and technical bottlenecks, it can not meet the needs of modern manufacturing. The application of digital control technology can effectively solve these problems and achieve innovative development in the following aspects:

Data monitoring: Through the sensor and data acquisition system, to achieve real-time monitoring and data recording of equipment operating status, pressure changes, energy consumption and other key indicators. Based on these data, fine-grained adjustments and optimizations can be made to improve overall production efficiency and resource utilization.

Automation control: The use of digital control system to achieve automatic control of screw presses, reduce the impact of human factors on operation, and improve production stability and consistency. The automatic control can also realize the flexible adjustment of process parameters to meet the production needs of different products.

Remote monitoring and intelligent maintenance: digital control technology enables the screw press to achieve remote monitoring and remote maintenance, through the Internet and Internet of Things technology, to achieve fault diagnosis and early warning, timely maintenance and repair, improve equipment reliability and maintenance efficiency.

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Third, the path and prospect of innovative development

Digital control technology enables the innovative development of screw presses in the forging industry, which helps to improve production efficiency, reduce energy consumption costs, improve product quality and other indicators. Through the analysis and application of data, more refined production management can be achieved and the overall competitiveness can be improved. At the same time, the application of digital technology can also bring more innovation opportunities to the forging industry, such as mold design optimization, intelligent process flow and so on. In the future, with the continuous progress and development of digital technology, the innovative development of screw presses in the forging industry will usher in broader prospects.

Practicing national policies, the application of digital control technology will promote the innovative development of screw presses in the forging industry. The government's policy support provides a solid foundation and environment for the industry; The application of digital control technology makes the production process of screw press more intelligent and automatic, and improves the production efficiency and product quality. This innovative development path will bring new opportunities and challenges to the forging industry, and is expected to push it toward a more efficient, green and intelligent direction.