With the continuous progress of science and technology, the manufacturing industry has higher and higher requirements for production efficiency, product quality and labor costs. In this context, the emergence of servo forging press has brought great changes to the auto parts molding industry. By docking with the manipulator to achieve unmanned operation, the servo forging press is promoting the production of automotive parts to achieve efficient, high quality and low cost goals.

First, improve production efficiency

There are many manual operation links in the traditional auto parts forming production line, and the production efficiency is relatively low. By introducing advanced servo control technology, the servo forging press can achieve accurate control of pressure and position and improve production efficiency. For example, after an auto parts company introduced a servo forging press, the original manual operation was changed to the unmanned operation of the robot docking, and the production efficiency was increased by 30%.

2. Reduce labor costs

Manual operation is not only inefficient, but also brings about the continuous rise of labor costs. By introducing servo forging press and manipulator docking, enterprises can reduce the number of operators on the production line and reduce labor costs. For example, after the upgrading of an auto parts company, the original production line of 50 people was reduced to 20 people, greatly reducing labor costs.

Third, ensure product quality consistency and accuracy

In the process of forming auto parts, the operation of each station needs precise control. Through high-precision pressure sensor and high-speed servo system, the servo forging press can achieve precise control of the pressure and position of each station to ensure the consistency and accuracy of product quality. For example, after an auto parts company introduced servo forging press, the product scrap rate was reduced by 20% and the product quality was improved.

Fourth, environmental protection and safety

Servo forging press adopts fully enclosed structure, which can effectively prevent dust leakage and noise pollution. At the same time, the machine is equipped with safety protection devices and intelligent monitoring systems to ensure the safety and health of operators. For example, after the introduction of servo forging press in an auto parts company, comprehensive monitoring of the production process is realized to ensure production safety and environmental protection.

5. Analysis of actual production plans

In order to improve production efficiency and reduce costs, a well-known auto parts manufacturing enterprise introduced an unmanned production line of servo forging press and manipulator docking. The original production line of the enterprise needs a large number of operators, and the production efficiency is low and the product quality is unstable. After the introduction of servo forging press, the company has realized the goal of three-station docking manipulator and unmanned operation. This not only improves production efficiency, but also reduces production costs and scrap rates. At the same time, due to the use of a fully enclosed structure and intelligent monitoring system, the production process of the enterprise is more environmentally friendly and safe. The transformed production line has successfully improved the product quality and competitiveness, and injected new impetus into the development of the enterprise.

By introducing an unmanned production line with servo forging press and manipulator docking, auto parts manufacturing enterprises can significantly improve production efficiency, reduce labor costs, ensure the consistency and accuracy of product quality, and achieve environmentally friendly and safe production processes. With the continuous progress of technology and the continuous expansion of application fields, we have reason to believe that the future servo forging press will play its unique advantages in more fields and contribute to the development of the global manufacturing industry.